Solid-insulated switchgear MSIS49-12

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Description

 

Solid-insulated switchgear MSIS49-12 series represents a breakthrough in switchgear technology, embodying a fully insulated, fully sealed, and maintenance-free approach to solid insulated vacuum switchgear.

Engineered with high-voltage components encapsulated in epoxy resin — a material known for its superior insulation properties — this design integrates the vacuum interrupter, main conductive circuit, and insulating support into a cohesive unit.

The functionality MSIS49-12 units are interconnected via a fully insulated solid busbar, ensuring that the switchgear’s performance is impervious to external environmental conditions. This guarantees the reliability of the device’s operation and the safety of the operator.

The MSIS49-12 series stands out for its comprehensive insulation, sealing, and shielding qualities. These features render it exceptionally fit for environments that challenge traditional switchgear, including high altitudes, extreme temperatures, humid conditions, severe cold, and heavily polluted areas. Thus, it offers a reliable and safe solution for the reception and distribution of electrical energy across various settings.

This product is in conformity with the standards of IEC62271-200, IEC62271-100, GB3804-2004, GB3906-1991, GB16926-1997, GB/T11022-1999.

Solid-insulated-switchgear-MSIS49-12-5

Normal operating conditions:

  1. Air temperature: -35+40°C; Daily average ≤25°C
  2. Altitude above sea level: Maximum installation altitude: 4000m
  3. Wind: less than 35m/s;
  4. Earthquake intensity: no more than 8 degrees;

Parameters

 

Main Technical Parameter

Parameters V unit C unit F unit
Rated voltage (kV) 12 24 12 24 12 24
Rated frequency (Hz) 50 50 50
Rated current (A) 800 630 630 630
Rated short circuit breaking current (kA) 25 20 / 31.5
Rated cable charging breaking current (A) / 10 /
Rated short time withstand current (kA) 25 20 20 /
Rated short time withstand duration (s) 4 4 /
Rated peak withstand current (kA) 63 50 50 /
Rated short circuit making current (kA) 63 50 50 /
Rated breaking transfer current (A) / / 3150
Rated insulation level Rated lightning impulse withstand voltage (kV) Phase-to-phase, phase-to-earth 75 125 75 125 75 125
Across open contacts 85 145 85 145 85 145
Rated power frequency withstand voltage (kV 1min) Phase-to-phase, phase-to-earth 42 65 42 65 42 65
Across open contacts 48 79 48 79 48 79
Auxiliary control circuit 2 2 2
Mechanical life (tims) 10000 10000 10000
Main circuit resistance (μΩ)  ≤140  ≤140  ≤700

 

Security and protection of MGIS49-12

1. Visible open contacts of disconnector

There is an obvious visible window for the disconnector in the front of the cabinet, which can view three working positions: disconnector closing position, disconnector-opening position, and grounding closing position, which are convenient for on-site staff to check and determine the position of the disconnector, which is very safe.

2. Internal arcing design

Internal arcing pressure valve: When an arc occurs inside the product, the pressure will be released from the pressure release valve and the arc will be discharged to the cable trench to avoid accidental injury to the operator.

3. Excellent environmental protection

It adopts environmental protection material design, does not use SF6 gas as the arc extinguishing medium and insulation, and does not pollute the environment. The primary circuit adopts the minimum contact design to ensure low energy consumption during operation.

 

Benefits of MGIS49-12 Ring Main Units:

  1. Features of MSIS49-12 Solid Insulated Fully Enclosed Switchgear: MSIS49-12 solid insulated switchgear leverages state-of-the-art epoxy resin for insulation, bringing forth an array of exceptional characteristics:
  2. Superior Electrical Insulation: With a dielectric strength of 20-30kV/mm and a volume resistivity of 1×10^13-15 Ω.m, this epoxy resin ensures outstanding electrical insulation.
  3. Heat Resilience: Capable of withstanding temperatures over 200℃ while maintaining its insulative properties.
  4. Chemical Stability: Exhibits excellent resistance to alkalis, acids, solvents, and withstands temperature and radiation aging.
  5. Efficient Heat Dissipation: Thermal conductivity rates between 80×10^-2 to 100×10^-2 W/mK facilitate effective heat management.
  6. Adhesive Strength: Offers robust adhesion to various materials, ensuring high mechanical strength and protective integrity for the switchgear.
  7. Dimensional Stability: Exhibits minimal curing shrinkage (1%-2%) and a low coefficient of linear expansion (6×10^-6/℃), preventing cracks and maintaining switchgear integrity.

 

Eco-Friendly and Sustainable

  1. Non-Toxic: The epoxy resin’s stable chemical composition does not release harmful volatiles, ensuring no toxic substance diffusion.
  2. Clean Manufacturing Process: Utilizes Automatic Pressure Gelation (APG technology) without volatile emissions or hazardous waste, promoting a pollution-free curing process.
  3. Zero SF6 Emissions: This switchgear eliminates SF6 gas emissions, avoiding greenhouse gases and ensuring operation without oil pollution or toxic hazards.
  4. Recyclable: Post-service life, the epoxy resin can be decomposed and recycled via heat or chemical treatments, supporting environmental sustainability.

 

Advanced and High-Tech

  1. Pollution-Free: Completely eliminates SF6 gas insulation, posing no environmental or health risks.
  2. Compact Design: Achieves a small footprint (420mm x 730mm x 1400mm) through total insulation technology, making it space-efficient.
  3. Robust Insulation: Employs APG technology for solid insulation of all live parts, ensuring superior insulation and safety.
  4. Sealed for Protection: The switchgear’s sealed design offers moisture and dirt resistance, requires no maintenance, and functions even when submerged.
  5. Long-Term Reliability: Utilizes durable vacuum interrupters and a reliable spring mechanism, guaranteeing 20 years of maintenance-free operation.
  6. Corrosion Resistant: Features electrostatically sprayed aluminum-zinc and steel plates for excellent anti-corrosion properties.
  7. Enhanced Safety: Meets IP3X enclosure and IP67 primary circuit standards, with comprehensive mechanical interlocking for operational security.
  8. Modular and Scalable: Designed for easy expansion, allowing users to tailor configurations to their power supply needs.
  9. Effortless Installation: Facilitates quick setup with plug-in European-style cable connectors.
  10. Simplified Maintenance: Enables easy fuse replacement through manual operation after unlocking the interlock.
  11. Versatile Operation: Supports manual and optional electric operations, enhancing distribution network automation and intelligence.
  12. Intelligent Control: Offers remote control, measurement, and communication capabilities for centralized or distributed management.
  13. Comprehensive Measurement and Protection: Equipped with advanced functions for current, voltage, temperature monitoring, and various protection schemes.
  14. Reliable Event Logging: Features power-down memory for recording event details.
  15. Strategic Interlocks: Prevents operational conflicts, ensuring safety during switchgear operation.

Solutions

 

MSIS49-12 is designed to operate seamlessly within a 50Hz, 12kV power system, making it a versatile solution for both industrial and civil cable ring networks as well as distribution network terminal projects. Its suitability spans a wide range of applications: from urban residential areas to small substations, switching stations, cable branch boxes, box-type substations, and beyond. It is particularly beneficial for industrial and mining enterprises, shopping centers, airports, subways, wind power plants, hospitals, stadiums, railways, and tunnels.

Main modules of MSIS49-12 switchgear:

Solid-insulated-switchgear-MSIS49-12-3-4

MSIS49-12 and Broad Application Spectrum

Ideal for environmentally sensitive areas, operation-intensive locations, extreme temperatures, high-altitude regions, and areas prone to wind, sand, or potential explosive hazards. Its solid insulation and unique structural advantages make it suitable for diverse environments, including wet coastal zones and underground installations.

MSIS49-12 and Innovative Switch Structure

Supports electric operation across switches, disconnectors, and earth switches, reinforcing network automation and intelligence.

All live parts are fully insulated and sealed, achieving IP67 protection and operational resilience even under water immersion.

Features clear observation windows, modular design for easy expansion, and phase isolation to prevent short circuits, enhancing safety and operational efficiency.

MSIS49-12 and Outstanding Safety Features

Eliminates SF6, reducing explosion risks and ensuring equipment and personnel safety through explosion-proof vacuum interrupters and solid insulation.

Employs a «five-prevention» interlock system, offering visual indication of switch positions and maintaining high insulation performance at elevated temperatures, thus guaranteeing operational safety and reliability.

MSIS49-12 can be supplied with an integrated remote control and monitoring unit.

Main components of the structure:

Solid-insulated-switchgear-MSIS49-12-2

Applications

The MSIS49-12 GIS finds its application in a wide range of settings, from industrial to commercial and utility-scale power distribution networks. It is particularly suited for:

  1. Urban substations where space is limited.
  2. Industrial zones requiring reliable power distribution.
  3. Renewable energy plants, such as wind or solar farms, where it can integrate generated power efficiently into the grid.
  4. Areas prone to harsh environmental conditions, where its robust design ensures consistent performance.

METTZ Group is an expert in the production of high-quality electrical equipment, specializing in the manufacturing of a complete set of transmission and distribution equipment within the 10-40.5kV range. The company is dedicated to providing reliable and stable products to its customers, including VCB, ACR, RMU, GIS, AIS, and LBS.

METTZ Group continuously introduces international advanced workmanship and equipment since its foundation, and widely cooperates and communicates with experts at home and abroad in technology. The company can supply custom OEM services such as Logo, custom size, or custom merchandise, etc., according to customer requirements.

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