HV Busway 40.5KV 30000A

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Description

 

The HV Busway 40.5kV 30000A is a high-voltage busduct system designed to efficiently distribute electrical power at medium-voltage levels in industrial facilities, substations, and infrastructure projects.

This busway system is engineered to replace traditional cable trays and improve safety, flexibility, and energy efficiency in medium-voltage (MV) networks.

With fully enclosed, insulated conductors, the HV busway ensures low loss, high short-circuit strength, and safe modular connections for modern electric power distribution systems.

 

GB/T 8349 QLFM isolated phase busway, 10KV — 40.5KV, 1000A-30000A

QLFM Isolated phase enclosed bus duct is a kind of high-current transmission device, which is extensively applied in generator main lead-out wire loop and power station Service/auxiliary Transformers.

The Isolated phase enclosed busway is a large-current transmission device widely used in 50MW and above generator lead- out circuits and factory branch circuits.

 

Advantages:

  1. The system can be effectively prevented from the grounding fault caused by moisture, dust and external factors under the protection of enclosure. Short-circuit will be avoided between phases because of isolated phase enclosed structure.
  2. The conductors inside are all connected with flexible braided straps to eliminate the vibration of connected equipment.
  3. Current transformer can be set up according to the requirement for the purpose of measurement and protection.
  4. Through the hydrogen measurement, temperature measurement, and humidity measurement devices, the online temperature, humidity, and hydrogen leakage of the busbar body, the outer casing, and the internal environment of the busbar are intelligently displayed. By controlling the micro-positive pressure equipment, the hot air maintenance device can prevent external dust and moisture from entering the busbar, effectively improve the safety index of the whole set of busbars, and ensure the safety and reliability of the busbar system.

Parameters

 

NO. Item Tech data
1 Conductor Type Al pipe
2 Rated Current 1000A—30000A
3 Frequency 50Hz/60Hz
4 Rated Voltage 10KV—40.5KV
5 Certification UL,KEMA,ASTA,CE,GOST-R,CEDIT,TUV
6 Product Series Isolated phase busduct
7 Design Criteria GB/T 8349
8 Product Type Enclosed busduct
9 IP IP54

Solutions

 

Applications of 40.5kV HV Busway in Industrial Power Systems

The 40.5kV HV busway is a critical solution in high-capacity infrastructure requiring reliable, low-maintenance, and space-efficient power transmission.

 

Common applications:

  • Transformer-to-switchgear interconnections
  • Power centers and modular substations
  • Oil & gas facilities and offshore platforms
  • Industrial manufacturing plants
  • Mining and metallurgical processing plants
  • Chemical and pharmaceutical factories
  • Data centers and smart infrastructure projects
  • Wind, solar, and hydroelectric power generation

Key Features:

Feature Benefit in High-Voltage Environments
Rated Voltage: 40.5kV Ideal for medium-voltage transmission and large-scale distribution
Current Rating: 630A–6300A Suitable for heavy industrial loads and long-distance transmission
Conductor Options High-purity copper or aluminum conductors
Fully Insulated Construction Epoxy-coated or air-insulated options available
High Short-Circuit Withstand Withstands up to 100kA peak currents
IP Enclosure Options IP40, IP55, IP65 for indoor and outdoor installations
Modular Design Easy to install, extend, or maintain without downtime
Minimal Voltage Drop Low impedance path ensures energy efficiency over long runs
Certified Safety Compliance Built to IEC 62271-201, GB/T 7251.6, and IEEE standards

 

Why Choose HV Busway Systems for 40.5kV Industrial Applications?

1. Space-Saving and Scalable

Compared to traditional MV cable systems, the busway offers a compact footprint, clean routing, and modular expandability without trenching or large cable trays.

2. Energy-Efficient Power Transmission

Designed with low impedance and minimal skin effect, HV busways significantly reduce power loss over long distances—ideal for large-scale industrial zones.

3. Safe and Reliable Under Harsh Conditions

With full insulation and high short-circuit strength, the system is highly resistant to electrical faults, moisture, dust, and corrosive gases.

4. Quick and Cost-Effective Installation

Factory-assembled components with plug-in joints and prefabricated sections drastically cut down labor, installation time, and site error.

 

HV Busway vs Traditional Cable Systems

Aspect HV Busway Cable System
Installation Speed Fast, modular plug-in system Time-consuming trenching and routing
Maintenance Access Easy, front/top serviceable Complex, requires cable disconnection
Safety Fully enclosed and insulated Requires external insulation handling
System Flexibility High (easy to extend or modify) Limited; rewiring needed for changes
Footprint Compact, neat alignment Bulky trays and ducts
Energy Loss Low impedance, minimal loss Higher voltage drop over long distances

The HV busway is the modern, efficient alternative for safe 10kV power distribution in demanding industrial and infrastructure environments.

 

Why Choose Our HV Busway Systems:

  • High-performance copper or aluminum conductor options
  • Modular straight sections, elbows, T-joints, and tap-offs
  • Fully enclosed and IP-rated for any installation environment
  • Customizable lengths, layouts, and joint systems
  • Compliant with global standards: IEC, GB/T, CE, RoHS, UL

 

We supply turnkey 40.5kV busway systems engineered for high-reliability and heavy-duty industrial performance.

Our solutions are trusted by EPC contractors, power utilities, and OEM integrators worldwide.

  • Available in multiple enclosure types and ratings
  • Supports single or dual-ended supply systems
  • Full system packages: straight duct, elbows, tap-off units, joints
  • Installation design support, 2D/3D CAD drawings, and technical consultation

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METTZ Group stands as a consortium of Chinese electrical firms, renowned for its expertise in manufacturing electrical equipment. We are specialized in crafting a comprehensive suite of transmission and distribution equipment, covering a wide voltage range from 0.4 to 40.5 kV. Our commitment lies in delivering reliable and stable products to our clientele, encompassing vacuum circuit breakers (VCB), gas-insulated switchgear modular units (RMU), solid insulated switchgear (SIS) panels, air insulated switchgear (AIS) panels, and dry compressed air insulated switchgear panels (DIS) and components for each type of products.

Since our inception, METTZ Group has been at the forefront of adopting international cutting-edge technologies and equipment. We pride ourselves on our extensive collaboration and dialogue with leading experts in the electrical technology sector, both within China and internationally. Our offerings are tailored to meet the specific needs of our clients, including Original Equipment Manufacturer (OEM) services, customization of products to unique parameters and dimensions, all in alignment with our customers’ specifications.

METTZ Group is dedicated to innovation, quality, and customer satisfaction, ensuring that we remain a preferred partner for electrical equipment solutions worldwide.

 

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