Tension clamp for Overhead Lines

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Description

 

A Tension Clamp, also known as a dead-end clamp or strain clamp, is a critical mechanical fitting used in overhead power transmission and distribution lines to anchor and securely hold conductors under mechanical tension. These clamps are installed at line terminals, angles, or section points where the conductors must withstand pulling forces due to their own weight, wind, and mechanical load.

Available in bolted, wedge, or compression types, tension clamps are used in medium-voltage (MV) and high-voltage (HV) systems for industrial, utility, and infrastructure projects.

Tension clamp for Overhead Lines (strain clamp, dead-end clamp) refers to the metal fittings used to fix the wires to bear the tension of the wires and hang the wires to the strain strings or towers.

According to the design, the tension clamp is divided into Wedge type tension clamp, Cone tension clamp, Compression dead end clamp, Bolted type tension clamp.

Tension clamps are used for corners, splices, and terminal connections. Spiral aluminum-clad steel wire has extremely strong tensile strength, no concentrated stress, and plays a role in protection and auxiliary vibration reduction for optical cables. A complete set of cable tension fittings includes: tension pre-twisted wire, supporting connection fittings. The gripping force of the cable clamp is not less than 95% of the rated tensile strength of the optical cable. The installation is convenient and fast, and the construction cost is reduced. Suitable for ADSS optical cable lines with a span of ≤100 meters and a line angle of <25°.

 

Features

  1. The special design of the strain clamp enables it to be well matched with other power fitting components on the transmission line.
  2. The clip has high strength and reliable grip. The grip strength of the clamp is not less than 95% CUTS (calculated breaking force of stranded wire).
  3. The stress distribution of the wire clip on the twisted wire is even, without damaging the twisted wire, which improves the anti-vibration ability of the twisted wire and greatly prolongs the service life of the wire.
  4. Simple installation and convenient construction. The construction time can be greatly shortened, and the operation can be completed by one person without any special tools.

Good corrosion resistance, high-quality materials are selected. The material is exactly the same as that of the wire, which ensures that the clamp has a strong ability to resist electrochemical corrosion.

Parameters

 

Typical Technical Specifications

ParameterSpecification Range
Rated Voltage1kV to 500kV systems
Conductor TypeACSR, AAC, AAAC, copper, covered/insulated
Conductor Diameter Range5 mm – 50 mm (customizable)
Rated Tensile LoadUp to 90kN or higher based on model
MaterialsGalvanized steel, aluminum alloy, stainless steel
Surface FinishHot-dip galvanized or anodized for corrosion protection
Operating Temperature-40°C to +80°C or higher
StandardsIEC 61284, ANSI C119.4, GB/T 2314

 

Bolted type strain clamp

NLL is suitable for aerial lines up to 35kV, fixing stranded aluminum wire, steel-cored aluminum strand on the strain pole, or aerial insulated aluminum conductor. Smooth surface makes a long service life. Easy installation. No waste of electric energy.

 

TypeConductor Diameter (mm)Dimensions (mm)Rated Failure Load (KN)
LICd
NLL-15.1-11.4125110181640
NLL-211.4-16175186201640
NLL-314.5-17.5190205221670
NLL-418-22.4300285301890
NLL-523-304453453624120

 

Tension Clamps

XGH type suspension clamp

ModelApplication Conductor (mm)Dimension (mm)Rated Failure

Load (KN)

HCDRL
XGH-25.1-12.552.525161816640
XGH-312.4-1750.5231611.520040
XGH-419.0-23.550.5271613.522540
XGH-524.2-28.07032161626060

Tension Clamps

Solutions

 

Common applications:

  • Anchoring phase conductors at tower ends and turning points
  • Terminal connections at substations and transformers
  • Power line crossings, angles, and tension sections
  • Renewable energy overhead lines (solar/wind farm feeders)
  • Rural and industrial grid infrastructure
  • Distribution lines in mining, oil & gas, and heavy industry

 

Key Features of Tension Clamps for Industrial Overhead Lines

FeatureBenefits for Overhead Power Systems
High Tensile StrengthWithstands long spans and heavy conductor loads
Corrosion ResistanceMade from hot-dip galvanized steel or aluminum alloy
Mechanical ReliabilityEnsures long-term stability in varying environmental conditions
Multiple Types AvailableBolt type, wedge type, compression type for different conductor specs
Wide Conductor RangeSupports ACSR, AAC, AAAC, and other overhead conductor types
Easy InstallationSuitable for field use with standard tools or hydraulic crimpers
Standards CompliantMeets IEC, ANSI, ASTM, GB/T mechanical and electrical standards

 

Why Use Tension Clamps in Overhead Line Construction?

✅ 1. Mechanical Security

Tension clamps ensure safe anchoring of the conductors, especially at dead-end poles, where high mechanical load is concentrated.

✅ 2. Weather Durability

Galvanized or anodized materials provide long-term protection against corrosion, UV, moisture, and chemical exposure.

✅ 3. Low Maintenance

Properly installed clamps require no routine maintenance, making them ideal for remote or hard-to-access areas.

✅ 4. Versatility

Compatible with a variety of conductor materials and sizes, tension clamps are used across voltage levels and geographic regions.

 

Tension Clamps vs Suspension Clamps

ComparisonTension ClampSuspension Clamp
FunctionHolds and anchors conductors under tensionSupports conductors under gravity load
PositioningEnd points, angles, terminal towersIntermediate poles, long straight sections
Installation ForceWithstands high axial tensionSupports vertical weight of the cable
UsageDead-end, strain sectionsSagging, vibration control

Tension clamps are a must-have in any robust overhead line system where conductor pull and directional change occur.

Benefits of Choosing Our Tension Clamps

  • Proven mechanical strength and field reliability
  • Quick and secure installation with standard tools
  • Corrosion-resistant for harsh climates and coastal zones
  • Compatible with a wide range of cable types and line geometries
  • Available in bulk with flexible packaging for large-scale projects

 

Order Tension Clamps for Overhead Lines Today

We manufacture and supply tension clamps for ACSR, AAC, AAAC, and covered conductors, designed for 1kV to 500kV overhead power systems.

  • Standard models and custom-engineered clamps available
  • Certified to IEC, ANSI, and GB/T standards
  • Technical consultation and installation support included
  • Fast delivery for EPCs, utilities, and transmission contractors.